Optimal Quality Machine with Advanced Stencil Making Technology

• Customization: Available
• Type: AOI (Automated Optical Inspection)
• Inspection Technology: Gerber
• Model NO.: JM-T80
• Resolution: 5μm
• Lighting System: Multi-Angle LED
• Weight Capacity: 5kg
• Placement of Steel Mesh: Natural Placement of The Glass Platform
• Maximum Measurement Range: 570*570mm
• Gerber File Read Time: up to 200,000 Holes: 5s
• Gerber File Operation Response Time: up to 200,000 Holes: 0.3s
• Transport Package: Vacuum, Wooden Box
• Specification: 1260*1400*1570mm
• Trademark: Jumicro
• Origin: China

Product Description

Operating steps	Operating process
GERBER check up	Open GERBER comparison inspection software, enter the stencil GERBER.CAD file, and the items to be checked The stencil GERBER file is automatically checked and compared by the software to check the differences of the GERBER file, such as position, multi-hole, small hole size, area size, etc., and give the inspection result prompt to confirm the correctness of the stencil GERBER
Offline programming	Open the programming software, input the stencil GERBER to analyze the GERBER hole information and automatically follow the GERBER hole Information is grouped→ Detection parameters are automatically set according to the opening group→ Positioning MARK is specified→ The program is generated and saved
The stencil is placed in the code scanner	According to the GERBER direction, put the stencil into the equipment detection platform and manually or scan the code to read the detection program
Program debugging and confirmation	Confirm the size of the frame and MARK positioning→ The device automatically generates the tension position and detection program
Automatic equipment detection	The equipment automatically detects the position, size, quantity, accuracy, foreign matter, burr, damage, fine porous, shape, perimeter, true roundness, tension and thickness of the opening according to the program steps; All detection data and results such as mesh, tension, thickness and steel mesh accuracy are output
The test results are confirmed	Confirm thestencil test results→ automatically store the test data and remove the stencil
SPC report generation	Through SPC software, standard SPC stencil test report files are automatically generated according to the data of test results
Data is uploaded to the server	Open the customized MES docking and uploading software. After the detection is completed, the equipment automatically uploads the corresponding data content to the management system

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1.Automatic stencil inspection machine uses auto-identification to measure parameters like hole size, position, and wall, ensuring stencil hole requirements are met.
2.Traditional manual inspection lacks accuracy, precise measurement, data recording, and analysis, failing to study the impact of stencil opening processes on quality effectively.
3.Simple operation and fully automatic inspection enhance detection speed and accuracy, providing objective data to judge stencil quality without bias.
4.Focuses on measuring and determining correctness and rationality of new stencil openings, ensuring quality to prevent process issues.
5.Automatically test tension, save reports, and monitor stencil accuracy changes.
6.Monitor thickness of ladder and ordinary stencil plates to ensure material quality and process correctness.
7.Use PCB GERBER and stencil GERBER\CAD files for comparisons to confirm design accuracy and validate GERBER files offline.
8.Enhance automation control, prevent, discover, and manage quality and efficiency issues from stencil problems.
9.Improve stencil opening process, address printing machine issues, and boost SPI detection pass rate.
10.Detailed test data recording, SPC report generation, and process analysis link improvement support production enhancement.

Main Product

Company Profile

JUMICRO is a leading provider of SMT intelligent equipment and industrial software solutions in China, as well as a high-tech enterprise holding 26 patent certificates and 23 software copyright certifcations. We are committed to developing software systems such as MES (ManufacturingExecution System), WMS (Warehouse Management System), PLM (Product Lifecycle Management),and ERP (Enterprise Resource Planning), while also focusing on the production and sales of smartmanufacturing hardware products. These include smart sensor shelves, smart sensor mobile carts,intelligent X-ray component counters, smart stencil cabinets, smart moisture-proof cabinets, and smart tool cabinets.

Headquartered in Shanghai, China, the company operates a 5,000-square-meter standardized industrial plant and over 1,000 square meters of office space in Kunshan, Jiangsu. With branchoffices established in Malaysia and Vietnam, we provide high-quality and effcient integratedhardware and software solutions to clients worldwide. Centered on"precision manufacturing,"JUMICRO offers high-precision, high-stability end-to-end SMT solutions for global electronics manufacturers, helping clients increase production efficiency by over 30% while continuously advancing the industry toward intelligent manufacturing.

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FAQ

1.How soon can I get a response after requesting a quotation?

If you could provide us with your detailed requirements, including model, quantity, lead time, delivery location and other specifications, we will generally provide you with a formal quotation within 4 hours.

2. Can the product be customized? What is the production cycle of the product?

After receiving the order, we can customize the product according to specific customer requirements. The production cycle depends on the order quantity and product type. Under normal circumstances, production can be completed within 20 working days after the order is confirmed.

3. Are you a trade company or manufacturer?

Full SMT machines maufacturer for smt line in China; SMT & DIP service are available.

4. What your main customers?

Canon,  BYD, Amphenol, BizLink etc.

5. Why choose you?

Our company is a leading SMT supplier in China, we offer top-tier SMT equipment & solutions and a professional after-sales service team.